Collaborating with Wahni, a team of experienced functional consultants and core Python developers to design a comprehensive solution using the ERPNext platform, Shalcos encompassed various aspects such as:

• Tracking Dye and Life Calculation: Wahni successfully developed a dye tracking system that accounted for dye name changes and accurately calculated dye life based on quantities and weight of different products produced. This enabled better cost allocation and pricing decisions.
• Integrating Aging Process: The ERPNext implementation incorporated the ageing process seamlessly, ensuring that the hardening phase of the aluminium channels was monitored and managed effectively.
• Managing Inventory: The Software solution addressed the diverse forms of raw aluminium and treated semi-finished goods as finished products. This streamlines inventory management and allows accurate stock tracking.
• Optimizing Resource Allocation: Automated job cards and unified product cost allocation empowered by Wahni enhanced resource allocation capabilities. This newfound efficiency empowered Shalcos to optimize its workforce and equipment allocation, contributing to holistic operational excellence. The implementation of automated job cards within the backend infrastructure intricated backend automation and effectively eradicated the labour-intensive effort that was previously required for generating and assigning numerous job orders.
• Dashboard and Reporting: Several dashboards and reports were developed including the Dye Report, Batch-wise Balance History, Batch-wise Stock History, Production Stock, and usage of Raw Materials for billets and aluminium channels. And these reports enable data-driven decision-making.
• Calculating Loss: Wahni also facilitated the calculation of losses, including evaporation and scrap losses occurring during the production process. This provided valuable insights into process efficiency.
• Automated Invoicing through Barcode Scanning: By linking ERPNext with the weighing machine, leveraging barcodes and incorporating automated rate calculations through Wahni, Shalcos Aluminium overcomes the challenge of weight-based rate calculation for invoices. The invoice is swiftly generated based on the accurate weight information and dynamically updated rate from NSD Daily Rate. This streamlined process expedites billing and enhances accuracy and customer satisfaction.